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Early Phase Formulations

Case Study: Flexible to customer requirements

Customer need

  • Clinical supplies for 3 strengths of SR and 1 strength of IR tablets
  • Change in project scope: SR formulation to floating tablet (having absorption in upper part of gut)
  • Reduction in timeline by 8 months for production of first batch of clinical batches

What we did?

  • Additional API-excipient compatibility study accommodated after scope change
  • Additional aspects of effervescent matrix for tablet flotation and density based use of polymers evaluated for formulation development for one strength
  • Parallel development of all strengths for all release profiles after development of the first formulation
  • Significantly reduced timelines for RM procurement, vendor approval and internal processes and documentation by assigning top priority and escalations

Value to the customer

  • Successfully developed formulation with complex requirement for absorption
  • Clinical trials could be advanced by 5 months due to early supply of clinical batches

Case Study: Offering cost effective solutions

Customer need

  • Development and manufacturing of hormonal formulation
  • Need to minimize development activities due to expensive API (~$ 100,000 / kg)
  • Variation in dissolution performance and level of degradation impurity due to variation in API

What we did?

  • Minimized API usage by using Design of Experiment concept to maximize data
  • Characterized API and developed revised API particle size specification
  • Identified degradation mechanism and implemented manufacturing controls

Value to the customer

  • Cost saving in development by optimum use of API
  • Efficient manufacturing process by redefinition of API specifications and addressing areas of concern

Case Study: Delivering tight timelines

Customer need

  • Phase II tablet development and scale-up batches for US Big Pharma
  • Moving targets for all milestones of project

What we did?

  • Ensured complete understanding of customer requirements through quick communication upfront and internal training to bring the team up to speed
  • Initiated licensing procedures in parallel
  • Daily communication with customer to ensure daily alignment of expectations and optimal utilization of resources

Value to the customer

  • Timely development of formulation with moving project timelines
  • Process scale-up matching customer expectations