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Early Phase API

Case Study: Delivering technical solutions to complex chemistries

Customer need

  • Development of complex API with 4 stereogenic centers for clinical trials and filing
  • Subsequent supply of commercial quantities

What we did?

  • Conducted 10+ chemical steps with non-selective chemistry which yielded 1:1 diastereomeric mixture. All intermediates were oily
  • Conducted 20+ chromatographies to generate 20 g lab sample
  • Successfully developed 2 different selective routes to produce API without chromatography and manufactured multiple batches in kilo lab for clinical supplies
  • Selected preferred route for validation based on economics, process robustness and product quality
  • Streamlined the process to 4 isolation steps

Value to the customer

  • Multiple routes developed for complex API development - range of options to select optimal process
  • Support from clinical batches production to filing to commercial production

Case Study: Delivering cost value proposition

Customer need

  • API Manufacturing required at Torcan
  • Cost saving through sourcing of starting material from off-shore vendors, particularly China

What we did?

  • Audited Chinese suppliers for starting material - discovered inconsistencies in quality with respect to audited China suppliers
  • Initiated and completed parallel development of the starting material at the Indian site (Ennore) for ensuring that API development was not affected
  • Certified Ennore as a qualified supplier after audit
  • Delivered cost competitive API with quality assurance through in-sourcing

Value to the customer

  • Cost saving delivered along with quality assurance through in-sourcing
  • Timely delivery of API through ownership of process from the sourcing stage

Case Study: Ensuring supply

Customer need

  • Timely delivery of GMP API for clinical studies with stringent deadlines
  • Reliable supply of API for scale-up and commercial scale with quality assurance and additional cost benefits

What we did?

  • Developed process and delivered 1kg API from our GMP location at Torcan
  • Leveraged India site (Ennore) for in-sourcing non-GMP requirements at scale-up and further stages
  • Ensured technology transfer through coordinated efforts for in-sourcing, logistics and quality assurance

Value to the customer

  • GMP API supplied in time to meet clinical requirements
  • Consistent reliable supply of API with assurance of quality and cost saving for scale-up and commercial quantities